Case Studies

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Unloading and Installing Module Manufacturing Equipment for a Solar Major

Project Overview

At Industrial Hoisting Services, we take pride in executing complex heavy equipment handling projects with precision, safety, and efficiency. One of our recent milestones involved a large-scale module manufacturing facility, where we successfully completed the unloading and installation of highly specialized solar equipment.

Scope of Work

The project scope was extensive – involving more than 180 shipping containers and 1,800 metric tonnes of sensitive, high-value machinery, each playing a critical role in the client’s solar module production line.

Among the key equipment handled were:

  • Laminators, which required not just unloading but also precise vertical installation – one atop another – demanding meticulous planning and execution.
  • Advanced Solar Tabber and Stringer automation systems, known for their complexity and weight, were also part of the shipment and needed careful maneuvering.

Results & Impact

Our team deployed a combination of hydraulic cranes, customized material handling equipment, and hydraulic gantries for the final installations. These tools enabled us to achieve micron-level alignment essential for optimal machine functionality – especially critical for the stacked laminators.

Despite the project’s magnitude, we completed the assignment on schedule, aligning perfectly with the customer’s tight commissioning timeline. Every lift, shift, and placement was performed with the signature Industrial Hoisting precision.

This case study is a testament to our deep expertise in handling end-to-end logistics and installation for high-tech manufacturing units. Whether it’s a single heavy lift or a multi-container operation, we deliver with safety, speed, and accuracy — every single time.

Efficient Installation of a Tandem Line Using a Hydraulic Gantry System

Project Overview

A leading automobile company in South India required the installation of a tandem line in their Press Shop within a tight deadline. The project involved setting up four presses, including a 300T crown, at an elevated height of 15 meters.

Solution & Execution

Leveraging a hydraulic gantry system, the Industrial Hoisting Services (IHS) team efficiently positioned the bed, slide, uprights, and the 300T crown. This advanced lifting solution ensured precise handling and placement, significantly reducing the complexity and risk associated with such heavy components.

Key Achievements

Leveraging a hydraulic gantry system, the Industrial Hoisting Services (IHS) team efficiently positioned the bed, slide, uprights, and the 300T crown. This advanced lifting solution ensured precise handling and placement, significantly reducing the complexity and risk associated with such heavy components.

Turnkey Body Shop Installation in Just 12 Weeks

Project Overview

A major automobile manufacturer in South India required a new welding shop to be installed within a tight timeline. This turnkey project involved the complete setup of welding robots, jigs, and conveyor equipment, along with all necessary electrical and piping components.

Scope of Work

  • Installation of 85 robots, 50 gunpoles/ jigs, and conveyor equipment
  • Heavy lift equipment supply and precise positioning
  • Core cutting, leveling, grouting, and structural modifications
  • Electrical and piping integration
  • Assistance in power-on and commissioning

Results & Impact

This project highlights our expertise in delivering complex turnkey body shop installations with speed, precision, and efficiency.

Safe Relocation & Installation of a 3000T Toshiba Injection Moulding Machine

Project Overview

A 3000T Toshiba Injection Moulding Machine required safe dismantling, removal, transportation, and reinstallation at a new production area. The project demanded precision handling and efficient execution to minimize downtime.

Solution & Execution

  • Dismantling & Removal – The machine was safely disconnected and removed from the production area.
  • Transport & Handling – The IHS Hydraulic Gantry System was used to load the machine onto transport for safe relocation.
  • Unloading & Installation – A combination of high-capacity cranes ensured accurate unloading and positioning at the new facility.
  • Timely Completion – Executed by a trained and experienced team, the project was successfully completed within 30 days.

Results & Impact

This project underscores our expertise in handling heavy machinery relocation with safety, precision, and efficiency.

Installation of One of India’s Largest Injection Moulding Machines

Project Overview

A Krauss Maffei injection moulding machine, one of the largest in India, required safe unloading, installation, and precision leveling at a production facility. The project demanded expertise in heavy machinery handling and advanced lifting techniques.

Solution & Execution

  • Unloading & Unpacking – The machine was carefully unloaded and unpacked using specialized equipment.
  • Tandem Lift Execution – Two IHS 100-ton hydraulic mobile cranes were used for safe and controlled lifting.
  • Precision Installation – The machine was positioned and laser-leveled to ensure optimal performance.

Results & Impact

This project highlights our expertise in executing large-scale machinery installations with efficiency, precision, and safety.

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